Physical AI · AI-Powered Vision & Smart Sensors

AI-powered visual inspection, fully integrated with your business systems.

AI-powered visual inspection that detects defects in real time and connects directly with your business systems—so issues are identified, tracked, and acted on automatically. Built on 360vision.ai.

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Custom detection models trained in 7–14 days

360vision.ai · line 3 LIVE
8,772Units inspected today
316msMedian inference
0Escapes this shift
EDGE INFERENCEDIVERT
Unit #5166 — PASS · 316 msDefects diverted: 37

What we build

AI that sees, detects, and takes action

We combine AI-powered vision, smart sensors, and seamless system integrations to help your factory respond faster and operate more efficiently.

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  1. 01

    Real-Time Vision Analytics

    Custom AI models built for your products and production line, delivering real-time defect detection without slowing production.

    • Trained on 360vision.ai in as little as 7–14 days
    • Built for your products and quality standards
    • Detects defects in real time, even on high-speed production lines
  2. 02

    Edge IoT Connectivity

    Connect AI-powered cameras with smart sensors to monitor equipment, detect issues early, and reduce downtime.

    • Combines vision and sensor data
    • Supports predictive maintenance
    • Runs on-site for reliable performance—even without a network
  3. 03

    Automated Actions & System Integration

    When AI detects an issue, it automatically triggers the right actions across your ERP, MES, and CMMS—turning insights into action, not just alerts.

    • Create maintenance work order
    • Update quality and production records
    • Keep inventory and operations in sync
    • Secure approvals and complete audit trails

How it works

From detection to action

Our AI detects issues on the production line, makes intelligent decisions, and automatically triggers the right actions across your ERP, MES, and CMMS—all in one connected system.

  1. Sense

    Cameras & Smart Sensors

    Capture real-time data from AI-powered cameras and sensors to monitor production, equipment, and product quality.

  2. Infer

    Edge AI Models

    AI that runs where your production happens, delivering fast, reliable defect detection without cloud delays.

  3. Decide

    Intelligent Decision-Making

    AI automatically decides the next step—whether it's raising an alert, diverting a product, or escalating an issue—while keeping your team in control.

  4. Act

    Business System Integration

    Automatically create maintenance work orders, update quality records, and sync inventory across your ERP, MES, and CMMS.

Where it runs

Built for production lines that can't afford mistakes

Deploy AI where every defect, delay, or unplanned stop impacts quality, productivity, and cost.

Visual Quality Inspection

AI-powered inspection that detects defects, verifies assembly, and checks labels in real time—helping you improve quality without slowing production.

  • Surface defect detection
  • Assembly verification
  • Missing component detection
  • Label and print verification

Predictive Maintenance

AI-powered monitoring that combines camera and sensor data to detect equipment issues early, reduce downtime, and automatically notify your maintenance team.

  • Real-time equipment monitoring
  • Early fault detection
  • Automatic maintenance work orders

Safety & Compliance Monitoring

AI-powered monitoring that helps keep your workplace safe by detecting risks, ensuring safety compliance, and sending real-time alerts.

  • PPE detection
  • Restricted area monitoring
  • Real-time safety alerts
  • Compliance reports and incident logs

Throughput & Flow Analytics

Monitor production and material movement in real time to identify bottlenecks, improve throughput, and keep operations running efficiently.

  • Real-time production tracking
  • Bottleneck detection
  • Line and warehouse analytics
  • Operational performance insights

Proven results

Real business outcomes, not just AI deployments.

Quality

14%

Reduced defects by 14% in three weeks with AI-powered visual inspection and IoT.

Speed

<1s

Real-time AI inspection that runs on-site, delivering instant decisions without slowing your production line.

Models

7–14 days

Custom AI models trained on 360vision.ai in 7–14 days for your products and production line.

Based on results from recent client engagements. Detailed case studies are available on request.

Fast-start program

A working AI solution in as little as 3 weeks.

We deliver a production-ready AI solution that solves a real business problem, with clear goals and measurable results agreed from the start.

  1. Week 1

    Discover & Plan

    We identify your highest-impact AI opportunity, define success metrics, and create a clear implementation plan.

  2. Week 2

    Build

    Our team develops your AI solution and shares a working version for review by the end of the week.

  3. Week 3

    Deploy & Measure

    We deploy the solution in your environment and measure results against the goals we agreed on from day one.

3 Weeks
From workshop to working AI.
1 Success Metric
Agreed from day one. Measured at deployment.
60 Minutes
Free AI Readiness Workshop.
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If we miss the agreed metric, the engagement is free.

Frequently asked questions

Everything you need to know about AI-powered visual inspection.

Accuracy depends on your products, defects, and production environment. We define success metrics upfront and measure the system against them. As it learns from new data, accuracy continues to improve over time.

Many customers can use their existing cameras. If new hardware is needed, we'll recommend the right setup during the discovery phase. AI runs on-site for fast, reliable inspections without cloud dependency.

AI doesn't just detect defects—it automatically updates your ERP, MES, and CMMS with quality records, maintenance requests, and inventory changes, turning insights into action.

Yes. The AI runs on-site, so it continues inspecting products even if the internet or network is unavailable. Once connectivity is restored, results automatically sync with your business systems.

Most AI visual inspection systems are deployed in just 3 weeks. We define your goals, build and train a custom AI model, deploy it on your production line, and measure results against the success metrics agreed from day one. If we don't meet the agreed outcome, the engagement is free.

Ready to transform your production line with AI?

Book a free 60-minute AI Readiness Workshop and leave with a tailored use case, hardware recommendations, and a practical 3-week deployment plan.

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